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Engineered for Hygiene. Built for Operational Confidence.
Food Safety Begins with Smarter Cleaning
In the food processing industry, hygiene is not a choice, itโs a mandate. At Korutek, we help our customers meet the highest standards in food safety and efficiency with our Clean-In-Place (CIP) System. A fully automated, low-intervention solution tailored for Spiral Freezers, Chillers, and Coolers and IQF systems.
Our CIP system ensures consistent, traceable and validated cleaning with minimal disruption to operations and itโs much easier to maintain compliance with food safety standards.
Why Choose CIP?
Traditional cleaning methods are labour-intensive, time-consuming, and prone to inconsistency. They often miss the places where bacteria like Listeria monocytogenes can thrive.
Korutekโs CIP system ensures full-surface contact, reaching into hidden crevices and critical hygiene zones where contamination risks are highest. It streamlines the processโautomatically applying a neutral pH detergent across belts and support structures to prevent grease build-up, eliminating bacteria, and extending machine life.
Unlike other cleaning systems that offer limited traceabilityโour CIP systems deliver a more consistent, verifiable, and equipment-safe sanitation process with every cycle.
our Clean-In-Place (CIP) System
Tailored CIP Options to Match Your Operation
At Korutek, all our Spiral Freezers, Chillers, Coolers and IQF systems come standard with an Automated Track & Clean Systemโproviding reliable, consistent sanitation of the main belt and drive path without manual intervention.
For advanced and comprehensive hygiene control, we offer the following three enhanced CIP system configurations to match the scale and complexity of your sanitation needs:
Option 1: Enhanced Belt Wash and Dry System (2-Zone CIP)
A highly efficient entry-level CIP solution ideal for belt-focused sanitation:
- Rotary nozzles for top-of-drum rinsing and foaming
- Grundfos booster pump ensures consistent pressure
- V-jet nozzles above and below the belt for targeted cleaning
- Air-purged manifold for better foam delivery
- Detergent and disinfectant injection with level sensors
- Integrated Air Knife System rapidly dries the belt post-rinse, preventing microbial growth and ensuring the system is ready for immediate reuse
Option 2: Mini CIP System (4-Zone)
A mid-range solution offering expanded zone-specific cleaning:
- Includes belt rinse, belt foam, side drum foam, and top rinse zones
- Internal spray bar with heated joint (requires a central drum spigot)
- Enhanced nozzle coverage for improved reach across surfaces
- Controlled via PLC or optional electrical panel
- Better suited for systems requiring more comprehensive sanitation
Option 3: Full CIP System (7-Zone)
Our most advanced and complete solution for full system hygiene:
- All features of Option 2, plus:
- Upper and lower walkway nozzle loops for total enclosure cleaning
- Dedicated evaporator spray bars
- Full 360ยฐ coverage of belt, drum, walkways, and cooling coils
- Ideal for operations with high hygiene validation requirements
- Water booster tank optional for enhanced system pressure and reliability
How it works
Warm the System
Start the cleaning cycle only when internal temperature rises above 0ยฐC.
Select a Mode
Choose between a full deep-clean or a quick belt rinse, based on your sanitation schedule.
Connect the Detergent
Simply insert the pipe from the detergent cabinet into a 20L bottle of neutral pH solution.
Initiate Cleaning
Use the top-mounted selector switch to activate both the spiral and the CIP cycle.
Let It Run
The spiral auto-adjusts and perform a full cleaning sequence. If paused, a green flashing LED will indicate standby faults can be cleared easily, and the cycle resumes.
Post-Clean Drying
Evaporator fans can be ran at the end of the cleaning cycle for a predefined period, so the belt can be effectively dried before restarting production.
See Clean-In-Place in action
Smart Features That Set Korutek Apart
Automatic pH Neutral Detergent Injection
Protects components from corrosion.
Pause-and-Resume Logic
Cycle restarts from last stepโno need for manual resets.
Programmable Multi-Zone Control
Configure precise cycles per hygiene zone.
Integrated drying
Minimises moisture retention, reducing bacterial risks and speeding up restart times.
Sensors & Safe Chemical Handling
Built-in bunding and warning systems enhance safety.
Retrofit-Ready Design
Easily upgrade existing freezers or chillers without full replacement.
CIP vs Standard Wash System
A step up from conventional cleaning setups
| Feature / Function | Korutek CIP System | Standard Wash System |
|---|---|---|
| Cleaning Coverage | Full coverage of belt, support structure, drum, column, and evaporator | Limited to belt zone and key product-contact areas only |
| Automation Level | Fully automated with integrated pause-resume and mode selection | Semi-automated; requires more manual control and follow-up |
| Cleaning Modes | Two modes: Full cycle & Quick rinse | Usually a fixed single-cycle spray system |
| Detergent Handling | Auto-injection of neutral pH detergent; safe for food-grade stainless steel | Requires manual detergent application or external dosing |
| Cycle Feedback & Recovery | Intelligent system resumes from the exact paused step | Typically resets or requires full restart |
| Water Efficiency | Controlled detergent flow and water usage throughout the cycle | High water usage; fixed flow rates (e.g. 220 L/min) |
| System Compatibility | Designed for custom integration and retrofit | Fixed components; not adaptable to deeper cleaning |
| Maintenance & Wear Reduction | Helps prevent mechanical strain, belt tension issues, and corrosion | Basic cleaning; grease build-up over time still likely |
| Compliance Readiness | Easier hygiene validation for audits (BRC, HACCP, FDA) | May require additional manual validation steps |
Why Our Customers Prefer CIP
Reaches critical areasโhidden crevices, belt undersides, and structural zones
Uses safe, non-corrosive detergents to break down fat, protein, and biofilm
Offers documented, traceable cleaning cycles that make audit compliance easier
Reduces water and chemical consumption for a more sustainable process
Enhances food safety by minimising cross-contamination and microbial risks
Letโs Talk Clean Solutions
Request a callback
+44 (0)1603 672 455
info@korutek.com
Korutek Engineering Ltd
Centrum, Norwich Research Park,
Norwich, NR4 7UG
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Industrial Freezing – Clean-in-Place (CIP) Systems Questions